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Article Dans Une Revue International Journal of Advanced Manufacturing Technology Année : 2021

Assessing product quality from the production process logs

Résumé

A real challenge for manufacturing industry is to be able to control not only the manufacturing process but also the production quality. Products that are suspected to be faulty are deviated from their nominal path in the production line and inspected more closely. The fact that some products deviate from the nominal path and others fail at some check operations can be used as an indicator of poor product quality. Based on this idea, this paper proposes a method to compute a product quality index or more exactly a penalty index taking into account both product path and production batches. The method relies on categorizing the products according to how they follow the production path and process mining techniques. The originality of the proposed index is to be built from advanced data analysis techniques enhanced by expert know-how. The quality index highlights risk of customer return, which is highly relevant information for the after sales service. The significance of the method is illustrated on a printed circuit board production line using surface mount technology at Vitesco Technologies. Data is collected from the real manufacturing execution system. The results obtained over more than 10000 single electronic boards show that 91.7% of the products are in good compliance with respect to the requirements. For the other products, the method identifies the root causes of poor quality that may call for maintenance or reconfiguration actions.
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Dates et versions

hal-03326882 , version 1 (26-08-2021)

Identifiants

Citer

Le Toan Duong, Louise Travé-Massuyès, Audine Subias, Nathalie Barbosa Roa. Assessing product quality from the production process logs. International Journal of Advanced Manufacturing Technology, 2021, 117, pp.1615-1631. ⟨10.1007/s00170-021-07764-2⟩. ⟨hal-03326882⟩
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